Current Status of Traditional Compressed Air Stations and Energy Management in the Manufacturing Industry
In the industrial sector, energy consumption accounts for roughly 65% of the nation's total. It is primarily concentrated on the integrated use of water, electricity, gas, heating and cooling, photovoltaics, and energy storage. As a key component of operating costs, do you know your company's annual energy expenses? How much energy is being wasted? What are the yearly maintenance and repair costs? Are there any safety risks? And how much room remains for energy‑saving improvements in your energy management system?
Does the enterprise have data to serve as a reliable basis for decision-making regarding its energy consumption?
By leveraging digital technologies, we can create data that is tangible, comprehensible, visual, and controllable, thereby enhancing efficiency across all stages of the energy value chain. Smart energy and digital energy have thus become inevitable trends.
Life-Cycle Cost Analysis of the Air Compressor Station (Calculated Over a 10-Year Period)
In the overall cost structure of an air‑compressor station, electricity consumption during system operation accounts for 90% of the total; equipment procurement and routine maintenance represent a much smaller share. Therefore, reducing the electricity costs associated with operating the air‑compressor system is key to cost reduction.
Low efficiency
◉ Device load mismatch
◉ Improper pipeline network configuration
◉ Inaccurate gas usage at the terminal end
◉ Unstable gas consumption fluctuations
High energy consumption
◉ The device itself has high power consumption.
◉ The station building design is unreasonable.
◉ Extensive pipeline leaks throughout the plant
◉ Significant deviations in equipment selection
Difficult to operate
◉ Low level of information oversight
◉ Weak station building process management
◉ Untimely maintenance and servicing
◉ Untimely maintenance and servicing
Not smart
◉ The station building cannot be visualized.
◉ Management is not digitized
◉ Regulatory oversight has not been automated
◉ Lack of intelligent features in the equipment
China Level 1 Energy Efficiency Label
Authoritative Testing
Wan Beardsley Two-Stage Compression Permanent-Magnet Variable-Frequency Air Compressor
The Wan Beardsley two-stage compressor consumes 0.092 kWh per cubic meter of gas, with a specific power of 5.5 kW·min/m³.
Around 15%
About 15% more energy-efficient than National Level 1 energy efficiency.
From 2009 to the present, single-stage compression has consumed 0.121 kWh per cubic meter of gas, with a specific power of 7.3 kW·min/m³.
Around 25%
About 25% more energy-efficient than the national Level 2 energy efficiency standard.
From 2009 to the present, single-stage compression has consumed 0.121 kWh per cubic meter of gas, with a specific power of 7.3 kW·min/m³.
Around 35%
About 35% more energy-efficient than the national Level 3 energy efficiency standard.
For purchases made before 2009, the electricity consumption per cubic meter of gas is 0.135 kWh, with a specific power of 8.4 kW·min/m³.
Wan Beardsley has obtained China’s Level 1 energy efficiency certification.
Contact Us
Email: info@wzscompressor.com
Landline: 0086-21-39193352
WhatsApp: 8613381795589
Address: Bldg. 6, No.625 Rongchang Rd., Lvxiang Town, Jinshan District, Shanghai, China
Postal code: 201518
